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How to Choose a High Temperature Thread Sealant

How to Choose a High Temperature Thread Sealant

Apr 12th 2024

If you’ve ever worked in a hot environment, you know how quickly materials can deteriorate as the temperature rises. Thankfully, with quality products, you can create strong, reliable connections capable of withstanding extreme conditions.

Here’s what to know about high temperature thread sealants and how you can choose the right material for your project.

What is High Temperature Thread Sealant?

So you may be wondering: what exactly is high temperature thread sealant? It’s a type of adhesive designed to secure threaded connections and prevent leaks when exposed to extreme heat.

Unlike standard sealants, these high-performance products are engineered to maintain their sealing properties at elevated temperatures—where typical adhesives normally fail. Their chemical composition allows them to resist degradation even when temperatures exceed the boiling point of water.

Thread sealant high temp products are usually made from materials like silicone and polytetrafluoroethylene (PTFE). Basically, their purpose is to fill the gaps and irregularities between threaded parts, creating durable seals in automotive, industrial, and high-performance applications.

These sealants come in many forms and are thus a great and flexible option for a wide range of needs. For example, some can be bought as pastes, others as tapes and liquids. Believe it or not, many types of sealantscome in different colors. Each type is suited for specific applications and preferences, which we will delve into next.

Sealant Use Cases

High temperature thread sealant may seem like a panacea-type product, and in many ways, it is. However, knowing when, where, and how to use it is key to achieving best results.

Automotive Applications

High temp thread sealant is commonly used in the automotive industry. It plays a critical role in the assembly of engine parts that are exposed to high heat. Components like exhaust manifold bolts and engine block threads benefit especially from these products.

Because these sealants are designed to withstand extreme temperatures, they do an excellent job of preventing oil leaks and limiting exhaust gas.

Industrial Piping

Hot fluids and steam are part and parcel ofthe industrial realm. High temperature thread sealant is used to secure pipe joints and fittings, effectively fortifying them against harsh environmental conditions.

These products are particularly useful in chemical manufacturing, oil refining, and power generation, where pipes often carry hot fluids and gases under pressure.

Aerospace Applications

High-quality products are especially vital in the aerospace sector. Here, sealant is used in the assembly of aircraft engines and other systems where parts are exposed to high thermal loads.

Aerospace sealants must resist the effects of fuel, oil, hydraulic fluids, and other chemicals.

They’re also required to withstand high temperatures and pressures, highlighting the importance of using reliable products.

High-Pressure Steam Systems

Facilities that utilize high-pressure steam — think power plants and large heating systems — rely on durable pipe joints. High temperature thread sealants can be used in these facilities to maintain joint sealing properties.

This prevents steam leaks, which can be both dangerous and costly. What’s more, these sealants are formulated to resist the deteriorating effects of steam and the thermal cycling that loosens joints over time.

Electronics Manufacturing

When thinking about high heat levels, the electronics sector may be the last industry that comes to mind. Although they’re not exposed to the same levels of heat as combustion engines or industrial builders,certain electronics manufacturing processes involve elevated temperature levels that can impact component assembly.

High temperature thread sealants are used to secure and protect threaded connections in equipment like wave soldering machines and high-temperature ovens. They keep connections tight and leak-free.

Which Product is Right For You?

No matter your industry or project, choosing the right sealant is easier said than done. The good news is there are numerous options available on the market today — the downside of that is it can be difficult to sort between brands and products.

To find the best sealant for your project, start by evaluating the maximum temperature the sealant needs to withstand. Be sure to select a product that can maintain its integrity at the highest temperature it will encounter.

Next, consider the types of fluids or gasses the sealant will be exposed to. Some sealants are formulated to resist oils, fuels, or aggressive chemicals. Think, too, about the pressure conditions present. High-pressure applications demand sealants capable of withstanding significant stress over time.

And don’t forget ease of application and removal! No one wants to be stuck fiddling with a product for hours on end. Pick something that’s easy to use out of the box and can be easily disassembled. This is especially important in applications that require ongoing adjustments.

Looking For a High-Temperature Sealant?

High temperatures can spell disaster for your projects. You can ensure your material’s integrity by choosing a quality sealant designed to withstand the heat. At Silicone Depot, we offer a wide selection of high-temperature sealants, including thisHi-Temp Red & Blue Sealant.


Browse oursilicone sealants or call us at 812-824-8000 for help choosing the perfect sealant for your application.